INTRODUCTION-Press Operator Manufacturing
A & Associates is a reputable staffing agency with a proven track record in screening and recruiting as well as job placement and career development. With more than ten (10) offices throughout the United States, A & Associates is a company that can be trusted to provide a diverse level of services with excellence, diligence and integrity. “Quality In Everything We Do” is far more than our mantra, it is our standard!! Explore a career with A & Associates, one of the leading providers for temporary, temp-to-hire, permanent placement services and security guard services.
Description
Directly responsible to the Plant Manager. Responsible for optimally operating the press, process equipment, handling equipment and die setup in a safe and efficient manner. Responsible for following Company policies and procedures by ensuring a safe working environment is maintained at all times. We believe that every Employee is responsible to act safely and to model good safety practices.
DUTIES AND RESPONSIBILITIES
· The duties and responsibilities of the Press Operator are detailed below, but not limited to the following:
· Efficiently operate the extrusion press while maintaining good quality that meets their quality standards.
· Keep track of equipment performance and ensure press is well tuned, and temperatures are being properly managed from billet oven to press exit temperatures.
· Responsible for monitoring runout efficiency such as length, speed, and finish.
· Reference work orders to ensure press is running at the optimal speeds to maximize productivity.
· Ensure billet zone temperatures are setup, monitored and maintained throughout the runs. Mark extrusions accordingly if temperatures do not meet requirements.
· Die management - Ensure all necessary tooling is available at the beginning and throughout shift.
· Load dies into press and ensure presses are not waiting for die changes. Importance must be given to ensure dies are not loaded too early or too late.
· Ensure die temperatures are maintained when dies are loaded and removed from the ovens.
· Responsible for communicating directly with the team leads/maintenance team if any mechanical breakdowns or issues are encountered.
· Ensure proper billets/logs are in the ovens and monitor the supply to keep press going.
· Ensure average speeds are followed based on information contained on work orders. If deviations occur, ensure note is made in EPICS and Team Lead is notified.
· Responsible for EPICS entries for billet lengths, cut offs, cut sizes, etc., and highlight any special notes and instructions that the team needs to focus on.
· Responsible for entering all downtime, die fails, quality issues, and schedule adherence notes in EPICS.
· Responsible for checking notes in EPICS and viewing drawings throughout the shift to ensure work orders are followed correctly.
· Responsible for checking the run out on the second billet produced. Report to Team Lead if billet length scheduled is inappropriate and have it changed to improve yield.
· Ensure sufficient spacing is kept between extrusion pieces on the cooling table to make sure proper cooling is maintained.
· Responsible for ensuring the extrusion is correctly fed into puller jaws. Notify maintenance/team lead if any issues occur.
· Ensure exit/runout temperatures are monitored and maintained throughout the run.
· Maintain quality checks at front end of press during operation and continuously throughout the shift.
· Press samples must be properly labelled and kept together for traceability.
· Ensure samples are taken after the first billet and verify dimensions and surface finish according to drawings in EPICS.
· Ensure all billets and alloys used are accounted for in EPICS and documented accurately.
· Check finish and dimensions on extrusions at the required frequency.
· Complete press Ascona scans as required.
· Must have knowledge and ability to operate all equipment at saw and stretcher.
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