JOB DESCRIPTION
Job Summary
The Controls & Automation Engineer is responsible for developing, maintaining, troubleshooting, and optimizing automation and control systems that support the manufacturing and assembly of automotive seating and overhead systems. This role plays a key part in improving equipment reliability, productivity, quality, and operational efficiency through the implementation and support of advanced automation technologies.
The ideal candidate will have hands-on experience with PLC programming and troubleshooting, industrial automation systems, process improvement initiatives, and manufacturing equipment integration within a fast-paced production environment.
Essential Duties and Responsibilities
Continuous Improvement & Quality
Participate in PFMEA development and risk assessment activities.
Support Kaizen events, Lean Manufacturing initiatives, and continuous improvement projects.
Identify opportunities to improve equipment efficiency, reduce downtime, and enhance product quality through automation solutions.
Develop and implement error-proofing (Poka-Yoke) systems and automated quality controls.
Participate in 8D problem-solving and root cause analysis activities.
Investigate process abnormalities and implement corrective and preventive actions.
Support data collection and analysis initiatives to drive operational improvements.
Engineering & Process Support
Evaluate the impact of engineering changes on manufacturing processes and automation systems.
Assist with equipment specifications, controls architecture reviews, and system design discussions.
Review electrical schematics, controls drawings, and control system documentation.
Support new equipment installations, equipment upgrades, and production line launches.
Work closely with manufacturing, maintenance, quality, and engineering teams to improve process performance.
Assist in equipment validation and commissioning activities.
Controls & Automation Responsibilities
Program, troubleshoot, and maintain PLC-controlled manufacturing equipment.
Diagnose and resolve issues related to PLC hardware, software, communications, and networked devices.
Develop, modify, and optimize PLC programs to improve machine performance and reliability.
Troubleshoot ControlLogix processors, ladder logic, structured text, and data handling functions.
Maintain PLC documentation, version control, and backup systems.
Support Human Machine Interfaces (HMI), industrial networks, and connected automation devices.
Configure and troubleshoot:HMIs Barcode scanners Remote I/O systems Sensors and vision systems Relays and contactors Solenoids and pneumatic controls Variable Frequency Drives (VFDs) Servo systems and motion controls Industrial Ethernet networks
Support automation projects involving machine integration, process automation, robotics, and material handling systems.
Assist in commissioning and startup activities for new automated equipment.
Collaborate with equipment suppliers and integrators during system implementation and troubleshooting.
Apply electrical, instrumentation, and controls engineering principles to maintain and improve production systems.
Maintenance & Technical Support
Provide technical support to maintenance personnel during equipment troubleshooting activities.
Assist with troubleshooting pneumatic, hydraulic, electrical, and automation-related equipment issues.
Develop and maintain preventive maintenance procedures for automation and controls systems.
Support emergency troubleshooting efforts to minimize production downtime.
Train maintenance and production personnel on automation systems and equipment operation when required.
Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below represent the knowledge, skills, and abilities required.
Education & Experience
Bachelor's degree in Electrical Engineering, Mechatronics Engineering, Automation Engineering, or a…