Job Description:
Position Overview:
Highly skilled Tool Maker IV capable of independently manufacturing, troubleshooting, repairing, and optimizing high-precision molds, dies, tooling, fixtures, and components to tolerances as tight as ±0.0001 inches. Demonstrates advanced expertise in CNC machining, Wire EDM, Sinker EDM, CAD/CAM programming, precision measurement, mold design, and tool fabrication. Recognized for exceptional technical judgment, problem-solving abilities, process improvement initiatives, and leadership in supporting complex tooling projects within highly regulated manufacturing environments, including medical device production.
Essential Duties and Responsibilities:
Manufacture, repair, modify, and maintain precision molds, tooling, dies, fixtures, and replacement parts using tool room machinery and specialized equipment.
Independently plan and execute tooling projects by determining the most efficient machining methods, processes, and sequence of operations to achieve quality, cost, and delivery objectives.
Interpret engineering drawings, GD&T requirements, specifications, and 3D CAD models to fabricate high-precision components and tooling.
Operate manual and CNC machine tools, including milling machines, grinders, lathes, Wire EDMs, and Sinker EDMs.
Select appropriate cutting tools, work-holding fixtures, machine feeds and speeds, lubricants, and machining parameters for a variety of materials and applications.
Program, set up, troubleshoot, and optimize CNC machining centers, Wire EDM, and Sinker EDM equipment utilizing CAD/CAM software.
Develop and modify CNC programs and post-processors to improve machining efficiency, accuracy, and repeatability.
Build, troubleshoot, and validate molds, dies, fixtures, and tooling assemblies to ensure compliance with engineering requirements.
Utilize precision measuring instruments and advanced inspection equipment to verify dimensional accuracy and maintain required tolerances.
Program and operate Coordinate Measuring Machines (CMM)
Conduct process capability studies, experimentation, and validation activities to improve machine performance, quality, and consistency.
Perform root cause analysis and implement corrective actions to resolve tooling, machining, and manufacturing issues.
Lead tool troubleshooting efforts and develop risk mitigation plans to minimize downtime and improve manufacturing reliability.
Train, mentor, and provide technical guidance to less experienced machinists and toolmakers.
Drive continuous improvement initiatives focused on safety, quality, productivity, cost reduction, and workflow optimization.
Maintain a culture of craftsmanship, precision, and workmanship excellence.
Job Requirements:
Associate degree in Tool & Die, Manufacturing Technology, Mechanical Engineering Technology, or related technical discipline; technical apprenticeship; or equivalent combination of education and experience.
Minimum 10 years of progressive experience in precision tool making, mold making, die making, or advanced machining environments.
Minimum 10 years of experience programming and operating CNC Sinker EDM equipment, controllers, and post-processors.
Minimum 10 years of experience producing high-precision tooling, molds, dies, and fixtures with tolerances to ±0.0001 inches.
Minimum 10 years of experience utilizing Mastercam or equivalent CAM software.
Minimum 10 years of experience working with CAD systems, including SolidWorks.
Advanced understanding of GD&T, blueprint interpretation, tolerance stack analysis, and precision manufacturing principles.
Demonstrated ability to machine, inspect, and validate precision components used in medical device or similarly regulated manufacturing environments.
Strong troubleshooting and root cause analysis skills for complex tooling and manufacturing processes.
Experience implementing Lean Manufacturing principles and continuous improvement methodologies.
LANUGUAGE SKILLS:
Excellent verbal and written communication…