HUSCO provides individuals with the opportunity to pursue a career within a fast-paced, industry-leading and entrepreneurial organization.
HUSCO is committed to building a diverse environment for employees to be able:
To have the flexibility to put a personal ‘stamp’ on their work
To continuously expand and develop their professional skills, knowledge, and career
To create a product for our customers that serves a greater purpose to communities around the world
RESPONSIBILITIES:
Under general supervision, ME will identify, lead, and implement manufacturing process improvement initiatives by applying established engineering principles, analytical techniques, and hands-on problem-solving approaches to business challenges at HUSCO India Pune (HIP). The role is responsible for driving productivity, quality, cost, safety, and operational excellence improvements while providing comprehensive Manufacturing Engineering (ME) support to ensure efficient and uninterrupted production operations. The position requires close collaboration with cross-functional teams to support new product introductions, optimize manufacturing processes, implement automation and tooling solutions, enhance process capability, and sustain world-class manufacturing standards. Closely work with Corporate Manufacturing Engineering at Husco USA and implement standard manufacturing practices for productivity improvement.
PRINCIPAL DUTIES:
Below are the principal duties listed but not limited to,
New Product Introduction (NPI)
Prepare and review product documentation, technical literature, and work instructions in line with APQP and or Customer requirements.
Develop and maintain PFDs, PFMEAs, Control Plans, SOPs, and PPAP documentation.
Coordinate with Engineering and Project Management teams to achieve customer project timelines.
Develop engineering and pilot samples and generate required validation reports.
Capacity Planning and Installation and Commissioning of new Capital equipment.
Develop newer suppliers to broaden supply base and gain cost competitiveness for the new Capital purchases.
Process Engineering & Manufacturing Support
Design and optimize manufacturing process flows.
Develop efficient material handling systems and layouts.
Provide technical support for honing, assembly, testing, and new product launches.
Establish manufacturing processes from prototype through mass production.
Tooling, Jigs & Fixtures
Design and develop jigs, fixtures, and automation solutions to improve productivity.
Conduct tooling trials and production validation.
Manage tooling inventory and implement tool management systems.
Lead selection, procurement, and qualification of capital equipment.
Quality & Continuous Improvement
Review manufacturing processes to ensure product quality and process compliance.
Analyze process and test data to identify improvements.
Apply Statistical Process Control (SPC) and data analysis using Minitab or Quantum XL , or similar software.
Support customer audits, PPAP submissions, and quality system requirements.
Hands-on Engineering & Problem Solving
Perform product builds, testing, troubleshooting, validation, and equipment repairs.
Support customer field activities when required.
Independently execute engineering projects and implement process improvements.
Cost & Productivity Improvement
Conduct cost-benefit analyses for process and product changes.
Identify and implement cost-reduction opportunities without compromising quality.
Drive productivity, automation, ergonomics, and operational efficiency initiatives.
AUTHORITIES:
Represents Manufacturing function in Customer process audits.
Process trials in case of issues within process parameters and coordinate Change management process.
Establish and refine process parameters without affecting product function while achieving >95% First time through. Coordinates this with CFT for relevant approvals before conclusions are implemented.
Raise MR/PR’s and input Routings in IFS.
Stop product if being…