OVERVIEW : With a primary focus on winding responsibilities, the Manufacturing Technician/Winder performs an array of general production functions in the manufacture of Ideal products, including but not limited to, rotor & pole winding, assembly, press operation, and spot welding. This full-time role is based in Mansfield, Ohio, working closely with and reporting to, the Production Supervisor.
IDEAL ELECTRIC CONFORMANCE STATEMENT In the performance of their respective tasks and duties, all employees are expected to conform to the following: Represent the company with respect by conducting business in a professional and ethical manner
Interact professionally and respectfully with customers, suppliers, and other employees
Complete assigned work in compliance with policies and procedures, and within deadlines, with or without direct supervision; when required, record and maintain accurate records pertaining to work performed
Apply job knowledge and safety and quality training in all aspects of work
Closely adhere to safety and security standards and procedures
Work effectively as a team contributor and, work independently while understanding the necessity for communicating and coordinating work efforts with other employees and organizations
Provide world-class customer service and customer-facing skills
ESSENTIAL FUNCTIONS & RESPONSIBILITIES: Work from instructions, shop orders, drawings, charts, diagrams, specifications, schematics, and bills of materials
Insulate, cold press, and/or heat coils as required, wind and connect stators, armatures, and rotors
Install collectors or commutators, making proper connections
May be required to install equalizers, wire or bar wound
Install heat detectors and repair faulty heat detectors as required
Remove coils and connections from wound stators
Interpret specifications and diagrams, inspect and clean slots, properly block and tape coil ends
Tin, solder, braze, clip, crimp, and assemble connections according to Engineering diagrams
Clean, form, plate and install bus bar and terminals
Install lead cleats, and drill and tap as necessary
Test for continuity, shorts, grounds, resistance, drop, surge, and hi-pot
May repair torn, broken, or cracked insulation on leads or coils
Assemble platforms for connecting
Obtain parts and supplies necessary for the work being performed
Ability to operate soldering equipment, hand torch, ovens, induction heating equipment, bus bar formers, pedestal grinder, belt sander, cold presses, precision gages and measuring equipment, portable power tools, jigs, fixtures, jacks, marking machine, powered hoist, electrical testing equipment and hand tools, power press, hand and power shears, glass bead machine, and band saw.
DESIRED QUALIFICATIONS & COMPETENCIES High School Diploma or certified equivalent
Minimum two years of experience working in a heavy manufacturing environment
Ability to follow written and verbal instructions
Analytical thinking, problem-solving capability, and exceptional attention to detail
Ability to read and understand prints, use logic, and troubleshoot problems
Teamwork approach with excellent communication skills
Experience operating various manufacturing equipment, forklifts, and overhead cranes is helpful
Experience with large motors, generators, and rotating equipment is helpful
WORKING CONDITIONS AND WORK HOURS Daily minimum of 8 hours. Weekly 40 hour minimum. Overtime as required, subject to production schedules and may vary based upon specific department and customer needs.
Regular exposure to uncured epoxy resin adhesives. Full PPE (nitrile gloves, sleeves, eye protection) and engineering controls provided; strict adherence to safety protocols is required to prevent allergic contact dermatitis.
PHYSICAL REQUIREMENTS
While performing the duties of this job, the employee: is regularly required to listen/hear, talk, read, and count
is frequently required to stand; walk; use hands to finger, handle, or feel; reach with hands and arms and…