An entrepreneurial, fast-growing industrial controls company is seeking a Manufacturing Engineer to join a new division focused on motor control centers (MCCs) and variable frequency drives (VFDs). This is an opportunity to get in at the ground level and build the manufacturing processes and systems for the division. The Manufacturing Engineer is responsible for designing, improving, documenting, and sustaining the manufacturing processes used to build the company’s Controls and Power Assembly products.
Salary + Additional Benefits:
$100,000-$130,000
Discretionary Bonus: 10%-15%
Employee Stock Ownership Plan (ESOP)
401K – company match
Medical, Dental, and Vision Insurance Package
Employer-paid life insurance
Paid Time Off and Holiday Pay
Career Development Opportunities
Location: Deer Park, TX
Type of Position: Direct Hire
Responsibilities:
Manufacturing Process Design
Develop and optimize manufacturing methods, workflows, workstation layouts, tooling, and production processes for Controls and Power Assembly products. Specifically, Variable Frequency Drive Packages and Low Voltage Motor Control Center Bucket assembly.
Translate engineering designs and requirements into effective manufacturing processes and work instructions.
Define appropriate production sequences, methods, tooling, equipment, and quality checkpoints.
Support new product introductions and ensure manufacturing readiness before products are released to production.
Participate in design reviews and provide Design for Manufacturability and Assembly (DFMA) input.
Identify manufacturing risks early and work cross-functionally to resolve them.
Process Documentation & Standard Work
Develop and maintain manufacturing work instructions, standard work, process documentation, visual aids, and production methods.
Ensure manufacturing documentation accurately reflects current processes and engineering requirements.
Establish repeatable processes that reduce dependence on tribal knowledge.
Partner with production employees to capture best practices and incorporate them into standardized processes.
Support training and qualification of employees on new or revised manufacturing processes.
Productivity & Continuous Improvement
Analyze manufacturing processes to identify bottlenecks, waste, excessive motion, material handling issues, and other productivity constraints.
Conduct time studies, capacity analyses, workflow studies, and process observations.
Lead or support Lean manufacturing initiatives, including 5S, standard work, value-stream mapping, visual management, and continuous improvement events.
Develop solutions that improve throughput, labor efficiency, quality, ergonomics, and production flexibility.
Measure results to verify that improvements deliver sustainable operational benefits.
Quality & Root Cause Problem-Solving
Partner with Quality, Engineering, and Production to investigate manufacturing defects, rework, process failures, and recurring production issues.
Lead or participate in structured root cause analysis and corrective action.
Develop error-proofing and process controls that prevent defects rather than relying solely on inspection.
Analyze production and quality data to identify trends and improvement opportunities.
Support corrective and preventive actions and verify their effectiveness.
Tooling, Equipment & Automation
Identify tooling, fixtures, equipment, and automation opportunities that improve safety, quality, productivity, or capacity.
Develop business cases and technical requirements for manufacturing investments.
Support equipment selection, installation, validation, and employee training.
Work with vendors and internal resources to implement manufacturing technology solutions.
Ensure new equipment and processes integrate effectively into existing operations.
Production & Engineering Support
Provide hands-on technical support to production employees and leaders when manufacturing problems arise.
Partner with Engineering to resolve drawing,…