Job Title: Senior Operator
Location: Elgin, IL
Shifts Available: Night Shift | 6:00 PM - 6:00 AM
Schedule: 2-2-3 Rotating Schedule
Pay: $24.00 - $30.00 per hour, based on experience
Sign-On Bonus: Up to $5,000
Lead Production. Solve Problems. Advance Your Career.
Pregis is seeking an experienced Senior Operator to join our manufacturing team in Elgin, IL. This role is ideal for skilled machine operators with experience in converting, printing, packaging, direct mail, finishing, or related manufacturing environments who are ready to take on a leadership role.
As a Senior Operator, you will lead production crews, operate advanced converting and finishing equipment, troubleshoot production issues, maintain quality standards, and help drive productivity across the operation. This position plays a critical role in ensuring customer orders are produced safely, efficiently, and to specification.
At Pregis, we invest in employee development through structured training programs, technical skill development, and advancement opportunities. Many of our operators have grown into maintenance, supervisory, technical, and leadership positions throughout the organization.
What You'll Do
Production Leadership
Lead and support production crews to achieve safety, quality, and productivity goals
Provide direction and guidance during production runs
Promote teamwork, accountability, and continuous improvement
Assist with training and development of operators and support team members
Ensure smooth communication and shift transitions between crews
Machine Operation & Setup
Operate converting, printing, finishing, and ancillary production equipment
Review job tickets and production specifications before beginning production runs
Verify all materials and job components are available prior to startup
Set up and operate inline equipment with minimal supervision
Perform machine adjustments, changeovers, and production setups
Operate gluing systems, labeling equipment, Straub applicators, rotary cutters, and related equipment
Install and position cylinders and plates as required
Monitor print quality, registration, and production output
Troubleshooting & Continuous Improvement
Identify production issues and implement corrective actions
Perform minor mechanical adjustments and repairs
Troubleshoot line performance and equipment challenges
Continuously seek opportunities to reduce waste and improve efficiency
Support process improvement and operational excellence initiatives
Help establish best practices throughout the department
Quality & Production Performance
Ensure products meet customer specifications and quality standards
Monitor production, waste, and productivity metrics
Accurately record production quantities, materials, downtime, and job information
Maintain accurate line counts and production reporting
Follow all Standard Operating Procedures (SOPs)
Maintain departmental quality and performance expectations
Safety & Housekeeping
Follow all company safety procedures and PPE requirements
Maintain a clean, safe, and organized work environment
Support departmental housekeeping standards
Ensure compliance with all workplace policies and safety requirements
Promote a strong safety-first culture
What We're Looking For
Strong leadership and production floor experience
Ability to lead crews and support efficient machine operations
Advanced machine setup, troubleshooting, and operating skills
Strong mechanical aptitude
Ability to read and interpret job tickets and production specifications
Experience maintaining productivity, waste, and quality standards
Excellent communication and teamwork skills
Ability to work independently with minimal supervision
Commitment to safety, quality, and continuous improvement
Preferred Experience
Candidates with experience in any of the following areas are strongly encouraged to apply:
Converting operations
Packaging manufacturing
Direct mail production
Printing operations
Flexographic printing
Inline finishing…