Ladle Maker 1
Status: Non-Exempt (Hourly)
Plant and Department: Maintenance
Reports To: Maintenance Supervisor
Purpose
The Ladle Maker 1 is responsible for rebuilding, repairing, and maintaining ladles used in foundry operations to support the melting schedule and production requirements. The position removes existing refractory material, prepares ladles for rebuilding, and installs new refractory material using appropriate masonry techniques and in accordance with established Standard Operating Procedures (SOPs), safety requirements, and production needs. The Ladle Maker 1 performs essential job functions with minimal supervision following appropriate training.
Primary Responsibilities / Essential Functions Break out and remove old refractory material from ladles and prepare ladles for installation of new refractory.
Install new refractory material using appropriate masonry techniques and established procedures.
Repair and rebuild ladles to maintain production requirements.
Follow applicable Standard Operating Procedures (SOPs), work instructions, manufacturer guidelines, specifications, and safety requirements.
Work with the melting schedule to ensure ladles are prepared and available to meet production needs.
Inspect ladles during the rebuilding and repair process and identify wear, damage, deterioration, or other conditions requiring attention.
Work with Production and Maintenance to identify root causes and correct problems associated with premature ladle failure.
Perform and document root-cause analysis as required.
Safely operate jackhammers, grinders, chisels, threaders, pneumatic and electric mixers, pumps, vibrators, and other hand and power tools required for ladle work.
Prepare and maintain required paperwork, repair records, production data, and other documentation related to ladle rebuilding and repair.
Monitor reorder levels of materials and supplies required for ladle work and communicate replenishment needs.
Safely operate forklifts, hoists, pallet jacks, wheel dollies, and other approved material-handling equipment to move and position ladles and materials.
Analyze and adjust to unanticipated work situations and determine appropriate solutions within established procedures.
Communicate equipment, ladle, material, production, or safety concerns to the appropriate supervisor or lead.
Share job knowledge and established work practices with other employees as requested.
Maintain safe working conditions and properly use all required Personal Protective Equipment (PPE).
Follow all company safety policies, quality procedures, productivity requirements, and inventory reporting procedures.
Perform other related duties as directed by the Maintenance Supervisor or lead person.
Non-Essential Functions Perform various duties as assigned by the department supervisor or lead person.
Maintain machines, equipment, hand tools, and work areas for cleanliness, organization, and efficient operation.
Perform minor maintenance activities as assigned, including painting, oiling, welding, and similar tasks, when qualified and authorized.
Attend meetings and participate in committees or training as requested.
Minimum Qualifications Previous manufacturing, foundry, industrial, refractory, masonry, maintenance, or related experience preferred.
Demonstrated masonry skills and knowledge of refractory installation techniques.
Ability to safely operate jackhammers, grinders, chisels, threaders, and related hand and power tools.
Ability to read, understand, and follow Standard Operating Procedures (SOPs), work instructions, specifications, and manufacturer guidelines.
Knowledge of and ability to consistently follow applicable safety requirements and procedures.
Ability to work according to production priorities and the melting schedule.
Mechanical aptitude and troubleshooting/problem-solving skills.
Ability to accurately complete required production, repair, and maintenance documentation.
Ability to perform assigned work with minimal…